Composite Trailing Cable

Composite Trailing Cable Supplier

Product Overview

Composite Trailing Cables are specially designed flexible cables used for supplying power, control, and communication signals in mobile equipment such as reeling drums, festoon systems, cranes, conveyors, mining machinery, and heavy industrial applications. These cables combine multiple cores (power + control + data/optical fiber) into a single robust construction for efficient and reliable operation.

Applications

  • Reeling Drum Systems
  • Festoon Systems
  • EOT & Gantry Cranes
  • Mining Equipment
  • Underground & Open Cast Mines
  • Conveyor Systems
  • Port & Shipyard Equipment
  • Tunneling Machines

Standards

  • IS 9968 / IS 7098
  • IEC 60228 / IEC 60502
  • DIN VDE Standards
  • Custom-built as per client specification

Construction Details

Conductor

  • Material: Electrolytic Grade Annealed Bare Copper / Tinned Copper
  • Class: Class 5 / Class 6 (Extra Flexible)
  • Stranding: Fine stranded for superior flexibility

 Insulation

  • Material: EPR / XLPE / PVC (as per requirement)
  • Properties: Heat resistant, moisture resistant, flame retardant
  • Colour Coding: As per IS / IEC standards

Core Configuration

  • Power Cores
  • Control Cores
  • Signal / Instrumentation Cores
  • Optional: Optical Fiber Elements

Inner Sheath

  • Material: PVC / Rubber (CSP / PCP)
  • Function: Provides bedding and mechanical protection

Reinforcement (Optional)

  • Textile Braiding / Kevlar
  • Steel Wire / Aramid Yarn
  • Central Strength Member (for high tensile applications)

 Screening / Shielding (Optional)

  • Copper Tape / Copper Braid / Aluminium Mylar
  • For EMI / RFI protection

 Outer Sheath

  • Material: Heavy Duty Rubber (CSP/CR) / PVC / PUR
  • Features:
    • Abrasion Resistant
    • Oil Resistant
    • UV Resistant
    • Flame Retardant
    • Weather Proof

Special Features

  • High flexibility for continuous movement
  • Excellent tensile strength for reeling applications
  • Resistance to abrasion, impact, oil, grease, and chemicals
  • Anti-twist and anti-kinking design
  • Long service life in harsh environments
  • Customizable design (size, cores, voltage, shielding, etc.)

Customization Options

  • Core size & number as per requirement
  • Integrated fiber optic cores
  • Armouring options (steel / textile)
  • Sheath type based on environment (mining, marine, etc.)
  • Drum reeling or festoon application-specific design

Typical Marking

  • Manufacturer Name / Brand
  • Voltage Grade
  • Size & Core Configuration
  • Year of Manufacturing
  • Meter Marking

Quality Assurance

  • Routine Tests as per IS/IEC
  • Type Tests on request
  • Third Party Inspection (TPI) available
  • In-house testing facilities

Packaging

  • Wooden Drums / Steel Drums
  • Export-worthy packing available
 
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